Valve Cover Gaskets
04/07/2023
I've been seeing some intermittent oil spots in the driveway and from the oil UV dye I can tell its coming from the top end somewhere. Looking under the hood its clear the bolts holding the valve covers on are at end of life so assuming its the gaskets, I dove in the exhausting job of changing them out. Since I was doing a ton of work to get to them I went ahead and replaced EVERYTHING. I'm so glad I did as someone did this job before and left quite the mess for me.
My first "oh boy" moment came when I got the air intake off and saw 3 different ignition coils. I dont know why I never noticed before but there is just one OEM one remaining. I have to assume that it was original to the vehicle since the other 2 are not OEM so these will be on a replace later list. After removing all the hoses and unbolting the plenum I had my second moment as the gaskets were not OEM.
Mismatched Ignition Coils
OEM gasket on the Left
Continuing to the valve cover gaskets, I removed the lower plenum and unbolted the 8 bolts holding the valve cover on. All the plastics were brittle to the touch (wire looms, clips, etc.) I removed a few wire covers because they were falling apart and despite my best efforts, I broke a few electrical release tabs.
At this point I removed the skid plate the retrieve the bolts I dropped so it might be best to start with that first next time.
Once I got the covers off and removed the blue non OEM seal I was slightly horrified to see all the RTV...I mean, it was even on the spark plug tube seals, that were also brittle and broken. The brittleness of the seals made them extremely difficult to get out. I couldn't just leave all the little plastic pieces floating around so before installing the new tube seals I used compressed air to get rid of all the debris, hit everything with a degreaser, and even gave the exterior a little wire brushing to brighten it up. With everything cleaned the best I could do, I installed the new seals and gasket then set the cover aside to work on the half moons and cam seals.
Looks pretty good other than RTV on the Tube
Cracks and RTV on seals
Cleaned and Ready to go back in
Once again, the half moons and cam seals were bathed in RTV which I did my best to clean before reinstalling new ones with Toyota FIPG sealant. I repeated everything on the passenger side continuing to fight all the brittle plastics and RTV. Once I had the covers back in place I swapped the spark plugs and wires and gave the throttle body a good cleaning. Bolting up the plenums with the correct gaskets, installed the throttle cables and air box then held my breath as I turned the key.....She fired right up.
After a brief test drive there are no leaks I can see. I also don't see or smell any oil burning and the car seems to run like normal. Ill keep the skid plate off for a few days so I can easily inspect for any leaks but **Fingers crossed** I think its all good.
Passenger side
Spark Plug Tips
Denso vs old NGK